Overall Equipment Effectiveness [OEE]

- INVESTING IN
AUTOMATION LEADS TO LASTING BENEFITS!!
- If you look at a true definition of lean, it is
basically a manufacturing concept that's designed to
provide an optimum framework for efficient and competitive
production. What is better than automation to provide
that? There isn't anything really.
- The issue is how you efficiently incorporate
automation to maximize lean production in a lean
environment and that
goes back to your Overall Equipment Effectiveness [OEE]
return on investment and how to calculate your
efficiencies and everything related to the maximization
of automation. The use of OEE benchmarks is becoming much
more popular, as companies attempt to maximize
manufacturing processes to become more efficient. There
are companies that ask us to incorporate the OEE value
calculation in our process.
- An OEE of 85 per cent is recognized as world-class,
however the worldwide average for manufacturing plants is
around 60 per cent.
- Finding the causes can be achieved by recording
machine and operating data, For example; Scada
systems can quickly collect and analyze data and can be
equipped with an extra downtime analysis tool to calculate
and distribute OEE data.
- With downtime analysis, the time model of the
production equipment is determined from the production
times, maintenance times and downtimes.
A Scada system equipped with a downtime analysis tool
could pay for itself in as little as six months.
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